Friday 4 June 2021


For some reason, that no one seems to be able to answer, the majority of clients assume that by asking for two pack, they are also asking for a top quality application of that product.

In discussions with your applicator there must be a distinction made between the product of “two pack” and the manner in which it is applied. Asking for your joinery to be sprayed with two pack is only committing the applicator to using a set product, you are not asking them to apply it in a perfect blemish free finish.

Two packs are a type of lacquer that require the addition of a second chemical to start the curing process. Where a single pack lacquer will dry via the evaporation of the thinning agent, two pack will stay uncured for days, weeks, months, or even years unless the curing chemical is added into it prior to application. Two packs come in various forms and varieties but essentially they all cure via the same process of mixing two products together prior to application. The advantage of two packs in general terms is they tend to be harder wearing surfaces and you can also create far glossier and higher build finishes.

No different from having your house painted or having your car repainted the use of any type of coating does not ensure a good quality finish is achieved. You can purchase a quick cheap job from a house painter or an expensive job. Whilst both tradesmen may use the same type of paint whether they apply two coats or four coats, and whether they sand between coats or not will determine the final finish you receive. Two pack applications are exactly the same.

To achieve a perfect mirror finish on your joinery requires a great deal of preparatory work by the applicator. Ensuring the substrate is perfectly flat and all defects are filled is the first step. Applying sufficient undercoat to have a good build of lacquer on the surface is important. Some two pack undercoats won’t hold up a full gloss finish as well as others, and tend to sink back slightly so this is also an important decision for the painter. Next the undercoats need to be sanded to a fine flat finish using 400 – 600 grit sandpaper thus achieving a dead flat blemish free surface.

After all preparation work is completed the top coats are chosen and applied. Some top coats will create a higher gloss level than others and even the choice of hardener and thinner can alter the gloss level. Some top coats will have a higher build than others and some will sink back more so than others. Your applicator will need to be across all these idiosyncrasies.

Applying the final top coat is the most important aspect of achieving a top quality mirror finish. Many tradesmen can spray two pack but fewer can spray it perfectly flat and blemish free. Getting the lacquer to flow correctly, altering the hardener or thinners to allow for heat or humidity, spraying in a perfectly dust free environment and being familiar with correct air flow rates and spray gun air cap sizes all affect the outcome for the painter.

Many joiners will simply ask one question of their applicator, can you spray my work with two pack? Of course the answer will be yes. The question needs to be rephrased to; Can you give me a perfect flat mirror finish using two pack? Now the answer may be quite different

Of course there is a market for all different application styles of two pack lacquer. A quick cheap job may be perfectly acceptable and your applicator may just apply a thin undercoat and one quick top coat. Perhaps your client wants the benefit of hard wearing two pack lacquer but doesn’t need a perfect mirror finish. This is quite acceptable and is becoming more and more the norm, but when your client requires a perfect, blemish free, dead flat mirror finish, then your choice of applicator becomes very important and your request to them is not, can you spray two pack? But, can you spray two pack lacquer to achieve a perfect finish?

Two pack is nothing more than a high build hard wearing lacquer.  Whether you spend the time and money on getting it applied in a perfect fashion or go for a more economical finish is ultimately up to you as the paying customer. Asking the correct questions will sort out the better quality applicators from the lesser quality applicators. Perhaps your spray painter will offer a number of alternative application systems as we do at Simmonds Polishing, or perhaps they prefer to offer only one style of application. To avoid disappointment for yourself and especially for your client the number one aspect to discuss is what the final finish is going to look like. Just because a spray painter says he will spray your joinery in two pack that doesn’t give any indication of how it will look when installed into your client’s premises. Years ago two pack tended to mean quality application of the lacquer, today it simply means the painter will use a specific type of lacquer and nothing more.