Friday 7 May 2021

Single pack verses Two pack


Every now and then we are asked if we can offer a more economical price on polishing by using a single pack clear lacquer instead of a two-pack clear lacquer.
The thought in the mind of the client is that single pack lacquer is cheaper to purchase and easier to apply so cost savings can be made in both purchasing materials and in the application process.


In essence this is true, and it is a fair assumption to make by the joiner who is looking to reduce the cost of their project.

The problem lies in what the joiner is expecting to see when his joinery returns with a single pack finish instead of a two-pack finish.

Two pack lacquer became a main stream finish in the joinery industry around twenty-five years ago. Whilst being a little harder to apply and more expensive to purchase, when applied, it gave a superior finish to single pack in both durability and film build.

Gone were the old single pack finishes that could dry out over time and start to fail or could become affected by excess moisture and start to delaminate or turn white. Gone were the finishes that looked dull and lifeless replaced by two pack with its high film build and far glossier levels of sheen.

Over the past twenty-five years and especially over the last ten years, two pack has become the norm and most if not, all joiners have become accustomed to what two pack looks like on their joinery. Over time everyone has forgotten what single pack lacquer looked like.
And that’s is where the problems lie:

When joiners ask us to apply single pack as a cheaper alternative to two pack they often expect the two finishes to look the same. They want the economy of single pack but still want the finish to look to be the same as two pack. Believe it or not it actually takes more manpower to bring a single pack finish up to the same look as two pack than it does to just polish in two pack from the start.

Two pack lacquer is far more viscous than single pack, so we would need to apply up to three times as many coats of single pack lacquer to achieve the same build as two pack. This then blows the labour component out of the water. We cannot achieve the higher gloss level with single pack either so anything over a satin finish is generally difficult to achieve. Lastly with the increase in use of two pack and the decrease in the use of single pack over the last twenty or so years two pack lacquer is now only marginally dearer to purchase than single pack so there are little cost savings available there either.

Single pack polishing, whilst becoming less popular, is still a legitimate finish and there are still many situations where a single pack finish is acceptable. There just needs to be an understanding on the part of the joiner that single pack lacquer when applied as a simple 3-4 coat system will always look thinner and less shiny than the same number of coats using two pack.

Want to find out more about single pack and our other ranges of lacquers, waxes, and oils? Just give Craig a call and he will be able to discuss your needs in detail